Our Locations

Matalco Inc. is well situated to serve Canada and the Midwest and Northeast regions of the United States and beyond. Matalco’s six existing operations are strategically located in Bluffton, Indiana; Brampton, Ontario; Canton, Ohio; Lordstown, Ohio; Shelbyville, Kentucky; and Wisconsin Rapids, Wisconsin. Our new state-of-the-art $70 million facility in Franklin, Kentucky is scheduled to open in Q3 of 2022. Once our Franklin site is fully commissioned, Matalco will have the capacity to produce more than 1.9 billion pounds of recycled aluminum annually – providing our clients with greater flexibility and the security of a diversified supply of aluminum billets and slab.

 

Brampton Manufacturing

  • Address
    850 Intermodal Drive
    Brampton, Ontario L6T 0B5, Canada
    Tel: (905) 790-2511
    Fax: (905) 790-2057
  • More Information
    110,000 square feet
    Annual Capacity: 250 million pounds
    6XXX Series Alloys
    Melting Furnaces: 2
    Tilting Casting Furnaces: 1
    Degassing & Filtration
    Wagstaff Air-Slip™ Casting Tooling and 13″ Numax
    Diameters: Inches – 6”, 7”, 8”, 9”, 10”, 12”,
    Diameters: Millimeters – 152, 178, 203, 229, 254, 305, 330 mms
    Log Length: Inches – 140” to 288”
    Log Length: Millimeters – 3,556 to 7,315 mms
    Cut to Length Log tolerance: -8 mm / +13 mm
    Cut Billet: Inches – 18” to 52”
    Cut Billet: Millimeters – 457 to 1,321 mms
    Cut to Length Billet tolerance: 0 mm/ +6 mm
    Homogenization Process: Continuous furnace and air cooled
    Ultrasonic Testing Equipment
    Precision Cutting, Marking & Packaging
    Toll Conversion
    Rotary Dross Furnace
    Akscan Hydrogen Analyzer
    Pre PodFA Testing Equipment
    ISO 9001: 2015 Registered
  • Links
    Toxic Reduction Act Report 2015 – Brampton
    View our LEED, Sustainability and the Environment: Matalco – Brampton Fact Sheet
    ISO Cert EXP 2022
Brampton Facility

 

Bluffton Manufacturing

  • Address
    1390 South Adams Street, Bluffton, Indiana 46714, USA
    Tel: (260) 353-3100
    Fax: (260) 846-0740
  • More Information
    Bluffton’s Facility is 95,000 square feet
    Annual Capacity: 230 million lbs.
    6XXX and 7XXX billet
    3XXX, 5XXX and 6XXX ingot
    Melting Furnaces: 1
    Tilting Casting Furnaces: 1
    Degassing & Filtration: CFF Filtration and Sniff Degasser
    Wagstaff Air-Slip™ Tooling and Numax Tooling
    Wagstaff LHC Ingot Table
    Billet Diameters: Inches – 7”, 8”, 10” (Airslip) 9”, 11” 12” 14” 15” 16” (Numax)
    Ingot Mold Sizes: 64”x 28” and 74”x 24”
    Ingot Lengths: 160” to 215” Max Length
    Two cutting Cells: Loma Circular Saw and Sermas Band Saw
    Cutting capability of billets, logs and forging stock (automotive industry)
    Finished Log Length: Inches – 140” to 288”
    Cut Billet: Inches – 17” to 48”
    Cut Length of Forging Stock: 5” to 15”
    Homogenization Process: 3 Batch Furnaces, 2 Cooling Chambers
    Ultrasonic Testing Equipment as well as Eddy Current Testing
    Alscan Hydrogen Analyzer
    Pre PodFA Testing Equipment
    Precision Cutting, Marking & Packaging
    Toll Conversion
    Rotary Dross Furnace
    IATF-16949: 2016 Registered
  • Links
    IATF Certification
Bluffton Facility

 

Canton Manufacturing

  • Address
    4420 Louisville Street North East, Canton, Ohio 44705, USA
    Tel: (330) 452-4760
    Fax: (330) 452-4816
  • More Information
    100,000 square feet
    Annual Capacity: 130 million lbs
    6XXX Series Alloys
    Melting Furnaces: 2
    Tilting Casting Furnaces: 1
    Degassing & Filtration
    Wagstaff Air-Slip™, NuMax™ Casting Tooling
    Diameters: Inches – 8”, 10”, 11”, 12”, 15″
    Diameters: Millimeters – 203, 254, 279, 305, 381 mms
    Log Length: Inches – 120” to 240”
    Log Length: Millimeters – 3,048 to 6,096 mms
    Cut Billet: Inches – 16” to 44”
    Cut Billet: Millimeters: 406 to 1,118 mms
    Cut to Length Billet tolerance: +/- 0.25” (1/4 inch); +/- 6.35 mms
    Homogenization Process: 2 Batch Furnaces
    Ultrasonic and Eddy Current Testing Equipment
    Precision Cutting, Marking & Packaging
    Toll Conversion
    High-volume chip-conversion handling capacity
    Pre PodFA Testing Equipment
    Alscan Analyzer
    ISO 9001: 2015 Registered
  • Links
    ISO Certification
Canton Facility

 

Franklin Manufacturing – Opening Fall 2022!

  • Address
    300 Brown Road Franklin, Kentucky 42134, USA
    Tel: Coming soon!
    Fax: Coming soon!
  • More Information
    Kentucky facility is 195,000 square feet
    Alloys: 3xxx, 5xxx, 6xxx
    Annual capacity of 390M lbs.
    Melting Furnace: 2
    Holding Furnace: 1
    Casing pits: 1
    Wagstaff Casting Unit
    Rotary Furnace
    Argon Degassing unit & Ceramic Filtration
    Onsite Rail Spur
    Complete Indoor Scrap Storage
    Product(s): Ingot
    Ingot sawing capability
    Toll conversion
Billet Image

 

Lordstown Manufacturing

  • Address
    5120 Tod Avenue South West, Lordstown, Ohio 44481, USA
    Tel: (234) 806-0600
    Fax: (234) 806-0601
  • More Information
    225,000 square feet
    Annual Capacity: 350MM
    6XXX Series Alloys
    Melting Furnaces: 2
    Tilting Casting Furnaces: 2
    Degassing & Filtration
    Wagstaff Air-Slip™ Casting Tooling
    Diameters: Inches – 7”, 8”, 9″,10”,11″, 12”
    Diameters: Millimeters – 178, 2O3, 229, 254,279, 305 mms
    Log Length: Inches – 140” to 288”
    Log Length: Millimeters – 3,175 – 7,315 mms
    Cut Billet: Inches – 16” to 52”
    Cut Billet: Millimeters – 406 to 1,321 mms
    Cut to Length Billet tolerance: +/- 0.25” (1/4 inch); +/- 6.35 mms
    Homogenization Process: 4 Batch Furnaces, 2 Cooling Chambers
    Automated Ultrasonic Testing Equipment
    Precision Cutting, Marking & Packaging
    Toll Conversion
    High-volume chip-conversion handling capacity
    Rotary Dross Furnace
    Onsite Rail Line Spur with scale
    Pre PodFA Testing Equipment
    Alscan Analyzer
    ISO-9001: 2015 Registered
  • Links
    ISO Certification
Lordstown Facility

 

Wisconsin Rapids Manufacturing

  • Address
    4800 Commerce Drive Wisconsin Rapids, Wisconsin 54494, USA
    Tel: (715) 422-6000
    Fax: (715) 422-6001
  • More Information
    Annual Capacity: 230 Million Pounds
    Melting Furnace: 1
    Casting Furnace: 1
    Alloys: 5xxx & 6xxx
    Products: Extrusion billet, Sheet Ingot & RSI Sows
    Diameter: Billet – 7”, 8”, 9”, 10”, 11”, & 16”
    Diameter: Slab – 24” to 54”, 24”x 66”, lengths – 160” to 220”
    Wisconsin’s facility is 110,000 square feet
    Annual Capacity: 6xxx billet
    Melting Furnace: 1
    Argon Degassing & Ceramic Filtration
    Billet Diameters: 7”, 8”, 9”, 10”, 11”, & 16”
    Finished Log Length: 140” to 288”
    Cut Billet: 17” to 48”
Wisconsin Facility

 

Shelbyville Manufacturing

  • Address
    1100 Brooks Industrial Rd. Shelbyville, KY 40065 U.S.A.
    Tel: (502) 633-2783
    Fax: (502) 633-0589
  • More Information
    Facility is 140,000 square feet
    Annual Capacity: 340 million lbs.
    6XXX billet
    Melting Furnaces: 3
    Casting Furnaces: 2
    Degassing & Filtration: Alcan Compact Degasser System and CFF Filtration
    Wagstaff Numax Tooling
    Billet Diameters: Inches – 6”, 7” 8”, 9”, 10”, 11”, 12”, 14”
    4 Billet Saws – B&O and Certified Industries
    Cutting capability of billets, logs
    Finished Log Length: Inches – 108” to 216”
    Cut Billet: Inches – 16” to 44”
    Homogenization Process: 4 Batch Furnaces w/Forced Air Cooling
    Ultrasonic Testing Equipment
    Hydrogen Content Analysis
    Marking & Packaging
    Toll Conversion
    Long Scrap Processing Capabilities
    ISO 9001: 2015 Registered
    LEEDS compliant
Shelbyville Facility